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Cummins EGR Delete Kit

SuncentAuto's high-performance 6.7 Cummins EGR delete kit removes the exhaust gas recirculation system, allowing your engine to breathe clean air. This not only means more direct power output and lower intake air temperature, but also a fundamental solution to prevent the costly maintenance hazard of EGR cooler failure.

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What Is the 6.7 Cummins EGR Delete Kit?

EGR (Exhaust Gas Recirculation) is a device designed by the manufacturer to reduce nitrogen oxide (NOₓ) emissions. However, after long-term use, the original EGR system in 6.7 Cummins engines is prone to problems such as exhaust gas-borne soot clogging the intake manifold and EGR valve sticking, leading to decreased power and increased fuel consumption.

Therefore, many car owners consider removing the EGR to eliminate these problems. The 6.7 Cummins EGR Delete Kit completely cuts off the exhaust gas recirculation path by replacing the original EGR valve, cooler, and piping. The result is cleaner airflow, reduced thermal stress, and improved long-term engine durability.

Pros & Cons of 6.7 Cummins EGR Delete Kit

Advantages

  • Eliminates soot and carbon deposits associated with exhaust gas recirculation (EGR).
  • Horsepower increase of 15-25HP, torque increase of 30-50 lb-ft.
  • Exhaust gas temperature (EGT) reduction of 80-150°F.
  • Fuel economy improvement of 1-2 MPG.
  • Significantly enhanced reliability.
  • Reduced long-term maintenance and repair costs.

Note: Actual results may vary depending on tuning, driving conditions, and supporting modifications.

Considerations

  • Increases nitrogen oxide emissions from the vehicle's original design.
  • Most EGR removal kits are only for off-road or racing use.
  • Requires ECU tuning to avoid engine failure, etc.

Vehicle Compatibility & Supported Options

6.7 Cummins EGR Delete Kit Compatibility (2007–2025)

Model Year Compatible Vehicles Supported Options
2007–2009 6.7L Cumins Dodge Ram 2500 / 3500 / 4500 / 5500 EGR Throttle Valve Delete;

EGR Valve & Cooler Delete Kit with Block-Off Plate & Coolant Bypass.

2010–2024 6,7 Cummins Dodge Ram 2500 / 3500 EGR Throttle Valve Delete;

EGR Valve & Cooler Delete Kit with Throttle Valve Block-Off Plate;

EGR Valve & Cooler Delete Kit with Block-Off Plate & Coolant Bypass.

2025 6.7 Cummins Dodge Ram 2500 / 3500 / 4500 / 5500 EGR Throttle Valve Delete Kit

Note: All kits are engineered for precise fitment based on model year and factory EGR configuration.

EGR Delete Kit Types & Use Cases

Product Type Short Description Recommended For
Standard EGR Delete Kit (Coolant Bypass) Removes the EGR valve and cooler to restore clean airflow and reduce heat buildup. Daily drivers and first-time EGR delete installs
Full EGR & Throttle Valve Delete Kit Eliminates the EGR system and throttle valve for smoother airflow and quicker response. Towing applications and highway-focused builds
EGR Block-Off Plate Kit Seals EGR ports on trucks with a pre-removed cooler for a clean finish. Partial delete setups or professional installations

Buying Guide: How to Choose the Best EGR Delete Kit for 6.7 Cummins

1. Verify Your Engine Model and Year

Determining the year of your 6.7-liter Cummins engine model and selecting the appropriate kit is crucial.

2. Choose the Kit Type

Consider your end goal and choose from the different EGR removal types mentioned above. Additionally, you can combine it with DPF removal for optimal performance.

3. Examine Materials and Craftsmanship

For materials, prioritize 304 or 409 stainless steel, as their corrosion resistance is far superior to ordinary steel. Furthermore, prioritize CNC precision-machined parts to eliminate the risk of leaks.

4. Assess Brand Support

Reliable suppliers not only provide high-quality hardware but also offer professional technical support, comprehensive after-sales service, and more.

Installation Guide and Important Precautions

Safety First! Always disconnect the negative terminal of the battery before installation and allow the engine to cool completely. For detailed instructions, check our installation guide.

General Installation Overview

Step 1: Remove the intake manifold, disconnect the coolant hoses from the EGR cooler (be sure to recycle the coolant), and remove the bolts securing the EGR valve to the cooler.

Step 2: Clean the mating surfaces, install the provided plug to seal the EGR passage, and install the new hoses.

Step 3: Properly reconnect the two coolant hoses from the original EGR cooler using the bypass hose included in the kit.

Step 4: Install all removed parts, add coolant, and bleed the air.

Step 5: Connect the ECU tuning device and write a dedicated program that disables the EGR function and may optimize the air-fuel ratio.

Step 6: Start the vehicle, check for coolant or exhaust leaks, clear historical fault codes using diagnostic tools, and conduct a road test, monitoring all parameters to ensure they are normal.

Key Precautions

Coolant System: Always operate according to regulations; bleed the air to prevent engine overheating.

Software is key: Hardware installation is only the first step; stable and properly tuned ECU is the decisive factor for success.

Compliance Note: EGR removal modifications are generally limited to off-road, racing, or off-road machinery use in closed environments. Before purchasing and installing, be sure to understand and comply with the relevant regulations in your area.

Why Choose SuncentAuto?

Ready to Upgrade Your 6.7 Cummins? Browse our complete selection of 6.7 Cummins EGR delete kits, engineered for exact fitment, long-term reliability, and real-world performance gains. We also offer services beyond our products:

  • Engine-tested for perfect fit.
  • High-quality stainless steel components.
  • Each batch undergoes rigorous quality control inspection.
  • Includes detailed installation instructions.
  • Professional online technical support.
  • Enjoy a 10% discount on your first order – promo code: 10%NEWINAUTO.
  • Free shipping within the US, 45-day worry-free returns.

Related Categories

DPF Delete Kit (6.7 Cummins Dedicated)

High-Flow Intake Manifold

Diesel Engine Performance Tuning

Related Articles

Best Delete Kit for 6.7L Cummins Engines (Buying Guide)

Fuel Capacity Guide for 6.7L Cummins Engines

Is EGR Removal Legal?

FAQs

Yes. We have kits specifically designed for 2007-2009 models, including bypass piping compatible with the cooler interface for that year. No additional drilling is required; it can be installed directly.

Yes. The 6.7 Cummins' ECU monitors the EGR system status in real time. Not installing a tuner will trigger fault codes such as P0401/P0402.

Yes. The original EGR system reduces the NOₓ content in the intake air, reducing the amount of urea injected by the SCR system. According to user feedback, using EGR Delete reduces urea consumption by an average of 20%, saving $150-200 in urea costs based on 10,000 miles driven per year.

Users with basic mechanical experience (able to use a torque wrench) can DIY. For 2010-2018 models, it takes approximately 2.5 hours. For 2020+ models, due to the compact engine compartment, it is recommended to allow 4 hours or have it installed at a professional shop.

If the vehicle is still under original factory warranty, EGR Delete may void the warranty.

For some model years, technically, it is possible. However, it should be noted that changes in engine operating conditions may affect the DPF regeneration cycle and efficiency, still risking triggering other fault codes. Many users choose to perform both simultaneously for system stability and maximum benefit.

Testimonial
Undeniable Quality

17k+ 5-star Reviews

@Ryan
Aug 27, 2025
The PCV reroute keeps the intake dry. Big win for my 2023 truck.
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@Angelo
Jul 13, 2025
Solved my coolant usage issues from failed EGR.
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@Tyler Castro
Jun 22, 2025
My 2009 6.4 F250 Lariat runs a lot better thanks to this egr kit, and no more check engine light now.
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@Fred M.
Apr 30, 2025
I'm genuinely impressed with the Suncent Exhaust Header for my E46. The packaging was exceptional—everything arrived securely sealed with zero shipping damage. Fitment was nearly spot-on, though I encountered a couple of minor hurdles. I needed to slightly adjust the engine mount bracket for a perfect fit, which was a quick and easy tweak. Additionally, the O2 bung placement required a minor firewall modification, but this is a common step with most aftermarket headers for the E46 and was straightforward to resolve. One suggestion: I recommend using OEM header gaskets over the ones included in the kit. The OEM gaskets provide a superior seal, better fit, and improved heat protection for the upper plastic valve cover. Overall, I'm thrilled with the headers. They’re a fantastic upgrade for the E46, and despite the small adjustments, the installation was smooth and hassle-free. Great job, Suncent!
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@William Dorsey
Apr 27, 2025
I just installed the BMR adjustable motor mounts (MM007) on my 2014 Mustang GT last weekend, they fit after removing an adjustment shim. I bought some heat tape to wrap around some wires/hoses coming from the supercharger. The headers came with the wrong type of bolts. I bought some stainless steel bolts (M10-1.25x20mm). Finally I bought the BBK exhaust flow tube (BBK-14670) so the exhaust shop could connect it to my 3" Roush cat-back exhaust. I went in for the repair on Wednesday and came back with a very strong push back, and the sound was very deep and powerful. I especially liked the popping sound when I pushed the throttle to the bottom, and the meeting was my happiest time. I hope this helps you.
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@Kevin Jones
Mar 23, 2025
The installation was straightforward thanks to the great quality bolts and nuts. My 14 Ram 1500 has never run better.
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@Zachary Scott
Mar 13, 2025
Super happy with the results! My truck runs cleaner and gets better fuel efficiency now.
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@Jeff
Feb 24, 2025
Look amazing!
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@Thomas Nunley
Feb 23, 2025
Came early, fit like a charm on my Ram 2500!
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@Valarie
Dec 10, 2024
Easy to install. Sounds good and does the job.
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@Ryan Anderson
Nov 22, 2024
Just installed headers and x-pipe on a 2007 Corvette z06 ls7. I have put on a lot of headers on cars over the years but these were the best fitting ones yet. Real happy.
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@Mia
Nov 19, 2024
I was a skeptical at first, but this EGR delete kit totally won me over! My 6.7 diesel cummins purrs like a happy kitten now, and the throttle response is just insane!😸 Best mod ever!
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@Thomas Miller
Oct 06, 2024
Ordered the exhaust kit (Long tube headers, x-pipe, etc) for my 2002 C5 Corvette. They arrived this morning and upon unboxxing I was shocked to see everything is there as described. Hardware and gaskets too. They look amazing. Can't wait to install to my hotrod.
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@Dylan Peterson
Jul 25, 2024
Solid upgrade for 6.7 powerstroke owner, worth every penny. Customer support responds quickly.
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@Hernandez
May 29, 2024
Is the best once
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@Kayla
Apr 29, 2024
I own a 2010 Dodge ram 1500 with 5.7L Hemi Engine. They fit perfect.
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